Vol. 1  ·  Est. 2025  ·  Packaging Edition ESP32 · Edge Intelligence · Industrial IoT
OEE Monitoring Terminal
Modular Industrial IoT  ·  Built for Packaging Machine Lines
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Stop Losing
Packs to
Hidden
Downtime

Clamp the OEE Terminal onto any packaging machine in minutes. Detect jams, track line speed, monitor seal temperature, and capture every stop event — without touching the PLC or the production schedule.

See Configurations How It Works
6+
Sensor Modules
<5 min
Clamp & Go
Real-time
Pack Count & OEE
OEE Monitoring Terminal — Exploded View showing all modular components
Fig. 1.1 — OEE Terminal · Exploded View
Jam
Jam Detection
Instant line-stop alerts
Temperature
Seal Temp. Monitor
Heat sealer protection
Speed
Edge Intelligence
ESP32 · On-device processing
— Live Dashboard

See Your Line in Real Time

Every sensor reading, stop event, and OEE calculation displayed on a single screen — updated live, no manual entry needed.

OEE Monitoring Dashboard — real-time pack count, machine status, and sensor data
— The Full Report

Every Loss on the Line,
Finally Visible

Packaging lines bleed efficiency through jams, slow runs, and bad seals. The OEE Terminal captures every one of them — automatically.

Jam detection icon

Jam and Stoppage Detection

Photoelectric sensors catch film jams, label feed jams, and conveyor blockages the instant they happen — triggering alerts before operators notice.

Speed monitoring icon

Speed Loss Monitoring

Current sensors track motor load in real time. A drop in draw means a slowdown — catch performance losses that never trigger a machine alarm.

Temperature icon

Heat Seal Temperature

Keep sealing bars within spec. Temperature drift causes leaking pouches or burnt film — continuous monitoring prevents quality rejects before they reach line end.

Changeover tracking icon

Changeover & Downtime Tracking

Automatically classify stops as planned changeovers, unplanned jams, or idle time — giving supervisors a clear breakdown of where line time is going.

Vibration motor health icon

Conveyor & Motor Health

Vibration sensors on drive motors and conveyor chains detect early bearing wear — schedule maintenance before a breakdown stops the whole line.

OEE dashboard icon

Live Pack Count & OEE

Count every pack off the line, calculate Availability, Performance, and Quality automatically — no manual data entry, no end-of-shift guesswork.

✧   ✧   ✧
OEE Terminal component anatomy
Fig. 1.2 — Component Anatomy
— Product Anatomy

Designed to Clamp Onto
Any Packaging Machine

1

Main Housing

Sealed enclosure rated for food and beverage environments — resists dust, moisture, and cleaning agents common on packaging floors.

2

Modular Sensor Slots

Swap between photoelectric, current, temperature, and vibration modules in seconds — reconfigure as your line changes without new hardware.

3

ESP32 Core Module

Processes pack counts, speed calculations, and stop-event logic locally — data reaches your dashboard in under a second, no cloud round-trip needed.

4

Power / Communication Module

Draws power from the packaging machine's existing supply (9–48V DC). Sends data via Wi-Fi, wired Ethernet, or 4G.

5

Quick-release Latch & Adjustable Arm

Reposition or move to a different machine in under two minutes — no downtime, no tools, no maintenance window required.

— The Instrument Room

The Right Sensor for
Every Machine

Each module targets a specific packaging line failure mode. Mix up to two per terminal — no rewiring, no electrician.

Fig. 2.1 Photoelectric Sensor Module
Photoelectric Sensor

Counts every pack leaving the machine. Detects jams and missing products the moment throughput drops — the core sensor for any packaging line.

Standard
Fig. 2.2 Current Sensor Module
Current Sensor

Wraps around the motor cable — no wiring cuts. Motor current reveals whether the machine is running, idling, or struggling under load.

Standard
Fig. 2.3 Temperature Sensor Module
Temperature Sensor

Monitors heat sealer bar temperature in real time. Drift outside spec causes leaking pouches or burnt film — catch it before rejects pile up.

Standard
Fig. 2.4 Vibration Sensor Module
Vibration Sensor

Mounts on conveyor drive motors and filling pump housings. Detects bearing wear weeks before it causes an unplanned breakdown.

Standard
Fig. 2.5 Pressure Sensor Module
Pressure Sensor

Tracks pneumatic line pressure for pick-and-place arms, vacuum cups, and form-fill-seal actuators — low pressure means mis-picks and rejects.

Optional
Fig. 2.6 Air / Gas Quality Sensor Module
Air / Gas Quality

For modified-atmosphere and gas-flush packaging lines — monitors CO₂ and N₂ concentration to ensure product shelf-life compliance.

Optional
— Line Configurations

Match the Setup to
Your Machine

From a single conveyor to a full form-fill-seal line — start with what you need and expand as you learn more.

Base unit reading machine signal tower
1
Signal Light Monitor

Connect to the machine's existing signal tower light — instantly captures run, stop, and fault states with zero sensor hardware.

I/O Input Run / Stop / Fault
Pack counter configuration
2
Pack Counter

Add a photoelectric module aimed at the discharge conveyor — counts every pack, detects jams, and calculates live line speed.

Photoelectric Pack Count + OEE
Temperature sensor Current sensor
3
Sealer + Speed

Temperature on the seal bar plus current on the drive motor — covers quality loss and speed loss on form-fill-seal machines simultaneously.

Temperature Current
Photoelectric Vibration
4
Full Line Monitoring

Pack counting plus conveyor motor vibration — tracks throughput, detects jams, and predicts drive failures before the line goes down.

Photoelectric Vibration Predictive
— How It Works

Live Packaging Data in 3 Steps

01

Pick Your Sensors

Choose the modules that match your machine type — photoelectric for pack counting, current for motor state, temperature for sealers.

02

Clamp onto the Machine

Attach the terminal to any frame, rail, or surface with the quick-mount clamp. Position the arm so sensors face the line — done in minutes.

03

OEE Dashboard Goes Live

Pack counts, stop events, speed, and seal temperature stream to your dashboard in real time — Availability, Performance, and Quality calculated automatically.

Choose sensor modules

1. Pick Sensors

→
Clamp to machine

2. Clamp & Position

→
Dashboard live

3. Dashboard Live

— Installation & Accessories

Everything You Need
in the Box

Cable Clip
Cable Clip
Route cables cleanly
Magnetic Base
Magnetic Base
Optional, tool-free mount
Screw Mount Base
Screw Mount Base
Optional, permanent install
Cable Tie
Cable Tie
Secure cable bundles
Quick-mount Clamp
Quick-mount Clamp
Fits multiple surfaces
✧   ✧   ✧
— Technical Specifications

Hardened for the
Packaging Floor

Rated for 24/7 operation alongside high-speed packaging machinery — dust, vibration, and wash-down included.

Core Processor ESP32 Dual-Core (240 MHz)
Connectivity Wi-Fi 802.11 b/g/n, BLE 5.0
Wired Comm. RS-485, Modbus RTU/TCP, Ethernet
Power Input 9–48V DC, wide-voltage industrial
Sensor Slots 2 × side expansion slots
Mounting Quick-release clamp / magnetic / screw
Housing ABS + PC alloy, industrial-grade
Operating Temp. -20°C to +70°C
LED Indicators Power, Communication, Status
Certification CE, RoHS
ESP32 Core Module
⚡

Tap into Machine Power

9–48V DC wide-voltage input — powers directly from the packaging machine's own supply, no separate outlet needed.

📡

Works with Your MES / SCADA

Sends data via standard industrial protocols (MQTT / Modbus TCP / HTTP) — integrates with existing factory dashboards without custom middleware.

❄️

Cold Chain to Hot Fill

-20°C to +70°C operating range — works in refrigerated packaging areas and high-temperature filling lines alike.

Vol. 1 · Packaging Edition · Est. 2025

Know Exactly Why
Your Packaging Line
Stops

Start with one machine, one shift — see real OEE numbers by end of day. No IT project, no PLC vendor, no downtime.

Request a Sample Unit See Configurations

Response within 1 business day  ·  Sample units available  ·  Volume pricing on request